01
Choose Your Path
Pick the route that fits your project: FLITE for fast online customization, or ELITE for a fully custom design team experience.
Build Custom Hats From Scratch. Starting at Just 10.
- Only 10 Minimum
- Delivered in 30 Days
- Premium Factory Quality
ConstructionZones
Laser Perforation
Panel Colors
Rope
Visor Details
Underbrim
Closure Options
This Isn’t a Generic Hat With a Logo.
Most hat companies make you pick a stock hat and add your logo.
That’s not what we do.
At Lexa Sport, your hat is built from scratch — designed around your colors, your style, your brand, and your vision. That means you're not just decorating a blank hat. You're creating a custom hat that actually looks and feels like it was made for your team, company, school, or organization.
Generic Hat Program
Lexa Custom Hat Program
VS
Built From Scratch
10 Piece Minimum
30 Day Delivery
Premium Quality
Two Ways to Build Your Custom Hat
Whether you want to design it yourself online or work with our team to create something completely unique, we've got you covered.
Design It Yourself
Create a polished custom hat using our fast, intuitive online designer.
Fast Online Design
Build and preview your hat online.
Easy Customization
Choose colors, logos and key details.
Made for Groups
Perfect for teams, schools and businesses.
Best Choice When
You want a great-looking custom hat with a fast, streamlined process.
Preview your design online.
Let Us Design It
Collaborate with Lexa’s design team to create a completely original hat from the ground up.
Designer-Led
Work directly with our creative team.
Completely Original
Developed around your brand and vision.
Maximum Detail
Built for premium, standout concepts.
Best Choice When
You want an exclusive design that nobody else has.
Tell us your vision — we’ll take it from there.
Customize Every Inch
This isn't just embroidery on a blank cap. You can customize the actual construction and details of the hat itself.
Create a hat that actually feels like your team, your brand, your company, or your event — not just another generic promo piece.
1Choose the Color of Every Panel
2Customize the Visor Details
3Premium Logo & Decoration
4Add Laser Hole Perforation Patterns
5Choose Your Back Closure
1Choose the Color of Every Panel
2Customize the Visor Details
3Premium Logo & Decoration
4Add Laser Hole Perforation Patterns
5Choose Your Back Closure
Choose Your Hat Style
From team-ready performance caps to premium lifestyle headwear, we can build the right style for your project.
On-Field Baseball Hats
Structured performance hats built for teams, programs, and game-day identity.
5-Panel Running Hats
Lightweight, performance-driven styles perfect for running clubs, active brands, and events.
Unstructured Coach Hats
Relaxed fit, everyday comfort, and clean style — perfect for lifestyle brands, casual merch, and company wear.
5-Panel Casual Hats
Modern, versatile, and retail-inspired. Great for brands, creators, and elevated casual looks.
Visors
Lightweight and clean for golf, tennis, team use, and warm-weather performance.
Need help choosing the right style? Our team can help guide you.
Talk To Our TeamA Cap For All Heads
Whether you need a premium team hat, a clean company cap, or a retail-worthy branded piece, this program gives you the flexibility to create something people will actually want to wear.
Make a Hat People Actually Want to Wear
Most promo hats get tossed in a closet. A great custom hat becomes part of the team, the brand, and the culture. When you can control the shape, fit, construction, colors, closures, and premium details, you don't end up with just "merch." You end up with something that feels legit.
How It Works
01
Choose Your Path
Pick the route that fits your project:
FLITE for fast online customization
ELITE for a fully custom design team experience
02
Build Your Design
Choose your hat style, colors, details, logo placement, and overall look — or collaborate with our team to create something completely unique.
03
Approve & We Produce
Once approved, we build your custom hats and deliver them in about 30 days.
How It Works
02
Build Your Design
Choose your hat style, colors, details, logo placement, and overall look — or collaborate with our team to create something completely unique.
03
Approve & We Produce
Once approved, we build your custom hats and deliver them in about 30 days.
Ready to Build Your Custom Hat?
Low minimums. Premium quality. Built from scratch. Delivered in 30 days.
Whether you need 10 hats or a full custom headwear program, we're ready to help.
